Forces on Pump Suction Piping
I need to calculate the force on a fitting upstream of a pump (on the suction side) to determine whether restraint is needed across a flexible coupling at the pump. The reservoir that the pump is taking water from is below the pump (suction lift condition). How do I calculate the forces on the suction piping? Is it based on the suction lift capability of the pump?
You need to consider weight of the pipe, as well as the weight of the
fluid contained within it. Assuming steady-state conditions, the flow
of the fluid will not exert a force on the piping.
The instances
in which you need to worry about these forces (i.e. those in line with
the piping) would be due to thermal growth ( T > 200 F) or for
seismic loads. Additionally, some transients events would exert a
lateral or axial load on the pipe, such as waterhammer or check-valve
slam.
Keep in mind that this information is merely a snapshot of
things to consider; I also recommend checking the applicable code you
are working to for any additional considerations/requirements.
Flexible couplings are being used for this pump replacement project to
provide some alignment flexibility because we are connecting some new
piping at the pump to existing suction and discharge piping. The
suction piping is 8" (and the discharge piping is 6"). There is a 90
degree elbow a few feet from the coupling.
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You
need a long straight pipe run into the pump suction: At least 6 to 10
pipe diameters worth. 8 x 8" dia = 64 inches straight
minimum. Preferably more. If you don't you'll lose efficiency, start
tearing up your impeller. "A few feet" isn't enough for this size pipe
with that 8" 90 deg elbow in your suction run.
I disagree with
using a flex coupling on the inlet this way: your pump and piping need
to be keep rigorously straight to maintain alignment on the pump shaft,
and the shaft seal in particular. You should be able to get that pipe
to line up, rather than let the flex coupling permanently take an offset
in left-right/up-down position.
Use at least 2 pipe supports
between the flex coupling and the pump inlet to grab and maintain the
inlet pipe run straight in line with the pump centerline, and additional
pipe supports on the far side of the coupling to hold the supply
piping from the field.
Don't let the pipe weight cross the flex coupling either!
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