Butterfly type control valve wrongly inserted
A large butterfly type control valve in a fuel-gas line has been installed in the wrong flow direction. Now, it will be difficult to extract the valve from the pipeline and turn it around because structures in the vicinity have to be dismantled first.
However, the pipeline is not yet 'charged' and we will do the job if it is absolutely required.
The butterfly valve is clearance type with 60 degree opening provision(the flow will never be shut completely in the running plant, so minor leakage will not be a problem).
Will you guys let me know whether the control valve will still work as installed now?
What type of butterfly valve is it - for example is it a triple offset type ?
The
valve may not have anything like the intended flow characteristic and
operating torque values installed backwards if it has an offset disc
(likely given the preferred flow direction). I would recommend that at a
minimum you consult the manufacturer and obtain their feedback on how
it will perform relative to the original specifications (e.g., the data
sheet). However, if it were me, I'd fix it.
Note: Operating
torque for offset discs as a function of valve position are
substantially different based on flow direction to the point where the
torque can in fact be acting in a completely different
direction. Pressure drop can be different as well but this effect is
probably not as significant as the operating torque issue.
1. You will either have some special constructed regulating composed
disc, cage type or similar, to give support for a complicated and large
pressure flow and drop.
If this is the case the answer to your question is more complicated and could be negative.
2.
Or you will have,if you are at the other end of the scale, a
controlled, slow and laminar flow, and a disc with more of a common flat
and compact form. This type of valve is normally used as a typical
on/off valve, but in this case used to regulate.
If this form is what you have, the answer is a bit simpler and could be positive.
The
reason for this is that if you look at this case with incompressible
fluids (water) a double offset (double eccentric ) valve will only be
properly regulating as long as you have a full pipeline, a low pressure
drop, and maintain the flow with a delta p over the valve low enough
not to give cavitation.
In addition to this it is commonly known
that regulating will only be possible when the valve is at about 20
degrees of opening or less. In addition the regulating will be more
coarse than for a proper regulating valve.
If the fluid is gaseous the operation is similar.
If
this latter example is relevant, the regulating result could well be
within acceptable accuracy with a flow in the 'non preferred direction, -
the valve is usually both constructed (and could also be presuure
tested) for this.
The problem could more be that 'the wrong
direction' is perhaps not tested out for regulating purposes: -flat face
against the flow and stem and stem bearings behind in stead of
opposite, and it could be difficult or costly to establish flow curves
and get the factory to give sufficient back-up and guarantee for the
result and problem free (cavitation free) operation if regulating this
way.
Be aware that a offset butterfly valve in preferred direction has a BTO (break to open) torque higher than TSO torque, the opposite applies when offset valve is in non-preferred direction (higher to seat/seal & lower to unseat/open).
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